
Terminal Burr Inspection: Edge Quality and Acceptance Evidence
Plan terminal burr inspection with defined edge locations, repeatable measurements and drawing-based acceptance evidence for supplier review.


Plan terminal burr inspection with defined edge locations, repeatable measurements and drawing-based acceptance evidence for supplier review.

Review connector housing chemical exposure by fluid, temperature, duration and stress, with practical guidance for supplier test reports.

Estimate copper busbar thermal movement, review restraints and interfaces, and request assembly-specific thermal cycling evidence before approval.

Measure crimp height using the correct terminal and wire specification, defined measurement location and traceable records. Review variation before adjusting tooling.

Investigate suspected connector fretting using preserved contact evidence, electrical behavior and assembly motion. Separate symptoms from confirmed failure mechanisms.